Racking inspection software

Every damaged location, graded where you find it.The report comes straight from the answers.

Set Trysquare up the way your inspections already run: sites, runs and bays in your own terms, and a damage schedule that records each damaged component as its own entry, with its location, the damage, its green, amber or red category and the action it needs. Inspectors work on a phone with or without signal, and the report goes out on your letterhead, not ours.

Record typeIllustrative

Run

racking_inspector · 6 fields

site
→ Site
run_number
text
bays
number
beam_levels
number
max_load_per_level_kg
number
last_expert_inspection
date

None of this ships with Trysquare. A racking inspector could define it in an afternoon, and change it tomorrow.

Where the time goes

An inspection is more than the walk round

Four places a racking inspection loses time on paper or in a generic checklist, and what changes when the form fits the work.

Damage noted on a clipboard, then typed up into a report back at the office.

Recorded once, on site. The report is built from the same answers.

One notes box for a whole run, so a bent upright and a missing beam lock read the same.

Each damaged location is its own entry: run, bay and level, the component, the damage, its category, photos.

Reds, ambers and greens counted by hand before the report can go out.

Counts by category worked out as the inspector goes, ready for the summary.

Repairs agreed on the day, then chased from an email thread.

Actions raised against the damage they fix, with their timescales, kept as records your team works through.

Damage schedule · Each location

Every damaged location is its own entry

A racking inspection produces a damage schedule, not a single checklist. A repeatable field gives each damaged location its own entry, with the same questions every time.

  • 01

    Where, what and how bad

    Run, bay and level, front or rear; the component; a description of the damage; its category and the action it needs; and photos of every amber and red item.

  • 02

    The categories inspectors already use

    HSE's HSG76 and BS EN 15635 describe green for damage needing surveillance only, amber for hazardous damage needing action as soon as possible, and red for very serious damage needing immediate offloading. Each option carries its own colour, code and score.

  • 03

    Built once, kept as built

    Publish the form and every inspection uses that version, even after you change the questions.

Recording a damaged location on site
PPellbrook Racking Services

Unit 4, Brackley Road

Expert racking inspection

On site

26 of 34 required

Damage schedule

One entry for each damaged location.

Item 1
Run 5, Bay 04, level 2 · beam
Item 2

Location *

Run 3, Bay 12/13, front

Component *

Upright
Beam
Bracing
Base plate
Beam lock

Damage *

Bent in beam direction, 12 mm over 1 m

Category *

GWithin limits, monitor
ARepair within 4 weeks, do not reload
ROffload and isolate now
Item 3
Run 1, Bay 07/08, rear · upright

Sample data

Summary · Worked out live

Reds, ambers and greens, counted for you

Categories carry scores, so the form can count them across every entry while the inspector is still on site.

  • 01

    Counts by category

    How many red, amber and green items the inspection found, updated as each entry is graded.

  • 02

    Red first

    The summary leads with what has to be offloaded today, then what must be repaired within four weeks, then what to watch.

  • 03

    Bands you name

    Results fall into bands with your own labels and colours, on screen and in the report.

The summary section
PPellbrook Racking Services

Unit 4, Brackley Road

Expert racking inspection

On site

Damaged locations recorded

28

Red items

2Red

Amber items

9Amber

Green items

17Green

Sample data

Actions · Raised on the spot

Actions raised against the damage they fix

When a location needs work, the inspector adds the action from the answer itself, already linked to the run it is about.

  • 01

    Timescales that follow the category

    Immediate for red, within four weeks for amber, the timescales HSG76 sets out, each on the action as its own due date.

  • 02

    Records in their own right

    Actions land in their own list with your fields: description, priority, due date, whoever owns them, so repairs can be tracked to completion.

  • 03

    Kept as they were

    Once the inspection is issued, its report shows each action as it stood on the day.

Adding actions from a red item
PPellbrook Racking Services

Unit 4, Brackley Road · Run 3, Bay 12/13

Expert racking inspection

On site

Category *

GWithin limits, monitor
ARepair within 4 weeks, do not reload
ROffload and isolate now
  • Action: Offload Bays 12 and 13 and isolate

    Priority: Immediate · Run 3

  • Action: Replace front upright, Bay 12/13

    Priority: Immediate · Due: 10 Nov 2026

Sample data

Mobile · Offline

On the warehouse floor, with or without signal

Inspectors fill in the same form in the mobile app. Answers are saved on the phone and sync when there is signal again.

  • 01

    The same form

    What you build on the web is what the inspector sees on the phone, categories and counts included.

  • 02

    Nothing lost in a dead spot

    Answers, photos and actions are kept on the device until it can sync.

  • 03

    Photos where the damage is

    Photos are attached to the item they show, not left in a folder on someone's phone.

Filled in offline, synced when back in signal
PPellbrook Racking Services

Unit 4, Brackley Road

Expert racking inspection

ScheduledOn site
  • Load notice displayed and correctYes
  • Run 3, Bay 12/13, frontROffload and isolate now
  • Run 1, Bay 07/08, rearARepair within 4 weeks, do not reload
  • Run 4, Bay 09/10GWithin limits, monitor
9:41

Unit 4, Brackley Road

Expert racking inspection

On site
Offline. Answers are saved on this device.
Back online. Answers synced.

Load notice displayed and matches the racking?

Yes
No

Damage schedule

Item 1
Run 3, Bay 12/13, front
Item 2
Run 1, Bay 07/08, rear
Item 3

Location

Run 4, Bay 09/10

Category

GWithin limits, monitor
ARepair within 4 weeks, do not reload
ROffload and isolate now

Sample data

Review · Issue

Reviewed, signed and issued

Statuses and the moves between them are yours to name. Once an inspection is issued, its answers can no longer change.

  • 01

    Your own steps

    Scheduled, on site, submitted, issued, or whatever your process calls them, with who can make each move.

  • 02

    Sent back with a reason

    A reviewer returning an inspection says why, and the reason stays in its history.

  • 03

    Signed by the inspector

    A signature question records the inspector's name and signature, and when it was signed, with their SARI number as a field of its own on the report.

Statuses, moves and history
PPellbrook Racking Services

Statuses

  • Scheduled
  • On site
  • Submitted
  • Returned
  • Issued

Moves

  • On siteSubmitted
  • SubmittedIssued
  • SubmittedReturnedNeeds a reason
  • ReturnedOn site

History

  1. Issued from Submitted

    R. Okafor · 4 Nov 2026, 09:12

  2. Submitted from On site

    J. Whitlock · 3 Nov 2026, 16:40

  3. On site from Returned

    J. Whitlock · 3 Nov 2026, 15:20

  4. Returned from Submitted

    R. Okafor · 3 Nov 2026, 15:05

    Add a photo of the base plate at Run 2, Bay 01/02.

Sample data

Reports · Your letterhead

The report your customer receives

Export the inspection as a PDF in your colours and with your logo, laid out from the form you built.

  • 01

    Summary first

    Red, amber and green counts up front, with the inspection type, the inspector and the date the next expert inspection is due.

  • 02

    The damage schedule as a table

    Entries with a few short answers become one table, a row per damaged location, each category in its colour, with the photos after it.

  • 03

    Actions and sign-off included

    The actions raised and the inspector's signature appear with the answers they belong to.

The exported PDF
Pellbrook Racking Servicespellbrook_unit4_racking_2026-11-03.pdf

Expert racking inspection

Unit 4, Brackley Road

Status
Issued by R. Okafor
Inspector
J. Whitlock, SARI
Inspected
3 November 2026
Next expert inspection
November 2027

1 › Summary

Red items2Red
Amber items9Amber
Green items17Green
Load notices displayed and correctYes

2 › Damage schedule

Damage schedule

LocationDamageCategory
Item 1Run 3, Bay 12/13Upright bentRRed
Item 2Run 5, Bay 04, L2Beam damagedRRed
Item 3Run 1, Bay 07/08Upright bentAAmber
Item 4Run 6, Bay 15, L3Beam lock missingAAmber
Item 5Run 2, Bay 01/02Not floor fixedAAmber
Item 6Run 4, Bay 09/10Bracing bentGGreen

Actions

  • Action: Offload Bays 12 and 13 and isolateImmediate · Run 3
  • Action: Fit beam lock, Bay 15 level 3Within 4 weeks · Run 6

Expert inspector

Signed by J. Whitlock · 3 Nov 2026, 16:38

Sample data

Branding · Every plan

Your name on the front door

Your team, and anyone you invite, work in something that looks like your company's own system.

  • 01

    Your organisation's name

    Set the organisation title and description so the platform reads as an internal tool. For most of your team, it simply is one.

  • 02

    Your existing palette

    Primary and secondary colours from your own brand guidelines. Buttons, accents and highlights follow them everywhere.

  • 03

    Light, grey, or dark

    A site office at 7am and a finance desk at 7pm want different things. Pick the base your team will actually work in.

  • 04

    Adoption without the training day

    When software already looks like the company, people stop treating it as another system they have been told to use.

Pellbrook Racking Services

Sample data
Light

Welcome, Jess

Expert racking inspections, damage schedules and repairs across every customer site.

Sites

18

Inspections due

6

Reports issued

41

Business data
SitesRunsBaysActions

Expert racking inspection

A damage schedule of every location, graded green, amber or red.

Processes
  • Inspection moved to Submitted → email the Reviewer role
  • Action added → notify the Contracts role in-app

Recent inspections

  • Unit 4, Brackley RoadIssued
  • Kingsway DC, Runs 1-6Submitted
  • Unit 9, Run 2Returned
  • Harbour Park, MezzanineScheduled
This week
  • Expert inspection - Unit 4Mon
  • Re-inspection - Unit 9, Run 2Wed
  • Expert inspection - Kingsway DCFri

A starting point

How a racking inspection team could set it up

The records, forms and automations below are an example, not a fixed setup. Every name in it is yours to change.

Illustrative example

Inspectors and warehouse teams

Racking inspections

A racking inspection company could keep its customers' sites, runs and bays as records, inspect each site against them, and turn every red or amber finding into an action someone owns.

Records they define
SitesRunsBaysActions

With fields such as

Beam levelsMax load per beam levelLast expert inspectionPriority
Forms

Expert racking inspection

A damage schedule with one entry per damaged location, each graded green, amber or red with the action it needs, and the counts by category worked out as you go.

  • Where is the damage: run, bay and level?
  • What is damaged, and how badly?
  • Is the load notice displayed, and does it match the racking?

Weekly visual inspection

The regular, recorded check the person responsible for racking safety arranges between expert inspections.

  • Any new impact damage since the last check?
  • Any beam locks missing?
  • Are column guards and base plates intact?
Automations
Inspection moved to Submitted → email the Reviewer role
Action added → notify the Contracts role in-app

From the blog

Racking inspections, explained

What HSE's guidance asks of racking inspections, and how teams record them.

All articles

FAQs

Questions about racking inspections

Can the form follow the green, amber and red categories?

Yes. HSE's HSG76 and BS EN 15635 describe green for damage needing surveillance only, amber for hazardous damage needing action as soon as possible, and red for very serious damage needing immediate offloading. You build the category question with those options, each with its own colour, code and score, worded the way your inspectors already write them. Trysquare is not approved or certified by SEMA, and does not make an inspection compliant with HSG76 or BS EN 15635: the inspection and the judgement in it stay yours.

Can it cover weekly visual inspections as well as expert inspections?

Yes. HSG76 describes regular visual inspections, often weekly, arranged by the person responsible for racking safety, and an expert inspection at least every 12 months. Each can be a form of its own, against the same sites, runs and bays.

Does it work in a warehouse with no signal?

Yes. The mobile app keeps the inspection on the phone, saves answers, photos and actions as they are entered, and syncs them when there is signal again.

Can each damaged location have its own photos and actions?

Yes. Each location is an entry of its own, and its questions can take photos and comments. A question can also let the inspector add an action there and then, linked to the run being inspected.

Will the report carry our name or yours?

Yours. Reports use your logo and colours, and the app your team signs in to carries your organisation's name. Trysquare's name appears only in your workspace's web address.

Is Trysquare only for racking inspections?

No. Trysquare is field operations software with no fixed idea of what you inspect. This page shows how a racking inspection team could set it up; the same workspace can hold other forms and records as your work needs them.

Put your next racking inspection on Trysquare.

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What you inspect or assess, how many people do it, and how you do it today.

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